Cable Assemblies
More than just a plug with a cable!
Cable Assemblies - Customized for Your Application
When developing industrial cable assemblies, precision, reliability, and flexibility are key. Whether shielded or unshielded cables, cross-sections ranging from 0.14 mm² to 150 mm², complex cable harnesses, or customized solutions — every application has its own specific requirements.
As an experienced partner, Amphenol supports you with modern manufacturing technology and expertise in development. A wide portfolio and the integration of components from other manufacturers enable customized solutions, even for demanding applications. To ensure the highest quality, Amphenol relies on comprehensive testing procedures: from qualification and end-of-line testing to 100% high-voltage testing.
Assembly based on customer specifications—in this case, using a color-coded shielded cable
Wiring harnesses, shown here with 7 branches
Protective tubing and fabric tubing assembly
Custom Applications for ribbon cables
Cable Assembly for medical technology
Wire Harness Assembly for battery systems
Assembly of FAKRA connectors
Precise signals – Reliable connections
Processing of multi-finger shrink-fit parts
Isobus for cables up to 16 mm² for agricultural machinery
Splice and mixed-wire assembly
Ultrasonic welding
HV cable assembly solutions for electric mobility
Single Pair Ethernet cable assembly with AT housing
Control Cables
Cable Assemblies with heavy-duty connectors
Our Technologies
HV - Cables
We specialize in processing HV cables and offer the highest quality and safety. We carry out a 100% HV test for all assemblies to ensure that our products meet the highest requirements and function reliably.
Overmolding
Whether straight, angled or with multiple outlets. With our expertise and injection molding machines, we can find a solution for every customer requirement.
Ultrasonic Welding
Ultrasonic welding uses ultrasonic waves to join the metals. Precise tools enable consistent quality with every welding process and reproducible results every time.
Crimper
With the stripper-crimper, the stripping and crimping process is carried out in one work cycle. The advantage: Optimum positioning of the stripped wire in the crimp contact. Manual insertion and positioning of the stripped wire is prone to errors, especially with smaller nominal cross-sections. Cross-sections of up to 150 mm² are possible.